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Projects

Cenergy Offshore has successfully delivered projects across a wide range of industries, demonstrating versatility, precision, and engineering excellence. Our experience spans automotive testing facilities, shipbuilding, fire suppression systems, refineries, offshore installations, and large-scale industrial, steel, and mining operations. Each project reflects our commitment to quality, safety, and innovative solutions tailored to meet complex client requirements.

Automotive

Hydraulic Hardline for Cummins Block and Head Test Rig

Hydraulic Hardline for Cummins Block and Head Test Rig

Cenergy Offshore designed and commissioned a non-welded hydraulic hardline system for Cummins’ Block and Head Test Rig Fatigue Laboratory. The 50-metre system served two high-pressure circuits up to 5,800 PSI and was engineered for the rig’s high-vibration operating environment.

Hydraulic Hardline for Maruti Suzuki Strength Lab

Hydraulic Hardline for Maruti Suzuki Strength Lab

A reliable hydraulic piping solution was required to ensure precise installation while meeting stringent cleanliness standards for dependable test-lab performance.

Hydraulic Hardline for Maruti Suzuki Vehicle Simulation Lab

Hydraulic Hardline for Maruti Suzuki Vehicle Simulation Lab

Cenergy Offshore delivered approximately 500 metres of non-welded hydraulic hardline piping for Maruti Suzuki’s Vehicle Simulation Labs in Rohtak, integrating 4 Poster and 2 Poster test actuators. The system achieved NAS 0 cleanliness and passed pressure testing up to 4,500 psi.

Infrastructure

PreFiS® Tubing for Samruddhi Mahamarg Tunnel

PreFiS® Tubing for Samruddhi Mahamarg Tunnel

The Samruddhi Mahamarg Tunnel project demonstrates the application of PreFiS® non-welded press-fit technology in a high-pressure water mist fire protection system, operating at pressures of up to 140 bar across approximately 8 km of tunnel infrastructure.

Water Mist Piping for Dwarka Expressway Tunnel

Water Mist Piping for Dwarka Expressway Tunnel

Cenergy Offshore supplied PYPLOK® mechanical pipe joining technology for approximately 20 km of stainless-steel tubing in the Dwarka Expressway Tunnel’s high-pressure water mist fire suppression system, enabling faster installation while eliminating conventional welding and hot work.
molten metal ladle pouring molten metal

Steel

Hydraulic Hardline for NMDC Sinter Plant Granulator

Hydraulic Hardline for NMDC Sinter Plant Granulator

Cenergy Offshore installed approximately 350 metres of pre-fabricated, non-welded hydraulic hardline for the granulator at NMDC’s Nagarnagar Steel Plant. The 315-bar system comprised pressure, return, drain and flushing lines using Tube-Mac flange technology.

Hydraulic Hardline for Granulator in JSPL Sinter Plant

Hydraulic Hardline for Granulator in JSPL Sinter Plant

Cenergy Offshore supervised the installation of approximately 350 metres of pre-fabricated, non-welded hydraulic hardline for JSPL’s Sinter Plant in Angul. Designed for 315 bar pressure, the system incorporated pressure, return, drain and flushing lines and was successfully tested and commissioned.
ship being built

Shipbuilding

Hydraulic Piping for Cantilever and GMS Evolution Drill Floor Assembly

Hydraulic Piping for Cantilever and GMS Evolution Drill Floor Assembly

Non-welded hydraulic piping for GMS Evolution, covering approximately 1,100 m of piping from 12 mm to 97 mm OD and pressures up to 5,000 psi, using Tube-Mac® Retain Ring, 37° Flare Flange and Pyplok® technologies.

Hydraulic Piping for Fugro Geo-Technical Research Vessel

Hydraulic Piping for Fugro Geo-Technical Research Vessel

Cenergy Offshore delivered hydraulic and high-pressure piping systems for Fugro’s Geo-Technical Research Vessels, combining on-site fabrication with non-welded piping technology to handle complex vessel routing, stringent cleanliness requirements and demanding shipbuilding schedules.

Refinery

Gas Exhaust Vent System Remediation & Repair for HPCL Mahul Refinery

Gas Exhaust Vent System Remediation & Repair for HPCL Mahul Refinery

Cenergy Offshore repaired HPCL’s critical 4-inch gas exhaust line using PYPLOK® cold-swaging technology, replacing a repeatedly failing welded joint with a leak-free mechanical connection. The repair reduced downtime, eliminated hot work and improved safety and joint reliability.

Industrial

PYPLOK® Piping for Owens Corning Glass Melter Facility

PYPLOK® Piping for Owens Corning Glass Melter Facility

Cenergy Offshore supplied approximately 2,000 PYPLOK® fittings, tools and technical support for Owens Corning’s 80,000-ton glass melter facility in Taloja, enabling faster piping installation while reducing dependence on skilled welders and conventional hot-work activities.

PYPLOK® Tubing for CIMFR Fuel & Mine Research Lab

PYPLOK® Tubing for CIMFR Fuel & Mine Research Lab

Cenergy Offshore installed approximately 1,300 metres of 1/4-inch SS316L tubing for CIMFR’s laboratory gas distribution system using PYPLOK® non-welded fittings, enabling efficient, reliable installation at elevated locations and successful 24-hour pressure testing.

Hydraulic Piping for FLSmidth Filter Press

Hydraulic Piping for FLSmidth Filter Press

Cenergy Offshore fabricated approximately 350 metres of non-welded hydraulic piping for four filter press systems, completing fit-up, pressure testing up to 315 bar and flushing under controlled conditions before site installation and commissioning.

Defence

Hydraulic Pipe Spool for L&T Defence Testing Equipment

Hydraulic Pipe Spool for L&T Defence Testing Equipment

Cenergy Offshore and Tube-Mac delivered a high-pressure 6-inch SCHXXS SS316L hydraulic pipe spool for L&T’s defence testing equipment. The Tube-Mac Retain Ring Flange System enabled flange assembly after passing the pipe through a restricted fixed bulkhead.

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