Enquire

Hydraulic Piping for ARAI’s Fatigue & Materials Lab

Pune, Maharashtra

2021

Cenergy Offshore delivered a complete non-welded hydraulic piping system for ARAI’s Material Fatigue Lab in Pune, covering design, supply, installation, flushing, cleanliness verification, pressure testing and commissioning using pre-fabricated piping from Canada.

Cenergy Offshore delivered a complete hydraulic piping solution for ARAI’s Material Fatigue Lab in Pune. The project covered the design, supply, installation, flushing, and pressure testing of the hydraulic piping system.

The piping was pre-fabricated by Tube-Mac Piping Technologies (TMI) in Canada and shipped to the project site for assembly and installation. The project demonstrated Cenergy Offshore’s capability to deliver precision hydraulic piping systems using non-welded connection technologies.

Scope of Work

Cenergy Offshore was responsible for:

Hydraulic piping design

Supply of piping and connection components

Site assembly and installation

System flushing

Cleanliness verification

Pressure testing

Final commissioning and handover

Solution

Cenergy Offshore provided a non-welded hydraulic piping solution using Tube-Mac’s flange connection systems.

The pre-fabricated piping was manufactured by Tube-Mac Piping Technologies in Canada and supplied to the project site for assembly. Retain Ring Flange and Flare Flange Systems were used for the required pipe connections.

The approach provided a controlled and precision-oriented method of assembling the hydraulic piping system without relying on conventional welded connections.

Project Execution

The piping components were pre-fabricated in Canada and transported to the ARAI facility in Pune. Cenergy Offshore carried out the site assembly and installation of the piping system according to the project requirements.

Following installation, the system was flushed to achieve the required NAS cleanliness level. The completed piping system was subsequently pressure tested before being handed over to ARAI.

Project Outcome

The hydraulic piping system was successfully installed, flushed to the required cleanliness standard, pressure tested, and commissioned.

The project demonstrated Cenergy Offshore’s capability to execute non-welded hydraulic piping systems for demanding automotive testing applications, from engineering and supply through installation, flushing, testing, and commissioning.

Also read

Marine Heating Coil Repair : Traditional Welding vs. Pyplok® Cold Work

Marine Heating Coil Repair : Traditional Welding vs. Pyplok® Cold Work

Piping for Water Mist System in Dwarka Expressway

Piping for Water Mist System in Dwarka Expressway

PYPLOK® fittings enabled rapid installation of a high-pressure fire suppression system in the Dwarka Expressway Tunnel. J Kumar Infraprojects Limited along with Cenergy Offshore completed 20 km of stainless steel tubing in under 8 weeks, improving safety, reducing welding risks, and accelerating infrastructure delivery for 40,000 daily commuters.

Hydraulic Piping for Filter Press (FL Smidth)

Hydraulic Piping for Filter Press (FL Smidth)

Fabrication of hydraulic piping for four filter press systems, including flaring, bending, pressure testing, and flushing. Using non-welded 37° flare flange technology, the project handled up to 315 bar pressure across 350 meters of piping. Fabrication and testing were completed in-house in Haryana, ensuring high quality, reliability, and timely delivery for industrial hydraulic piping systems.

Tubing for Fuel & Mine Research Lab (CIMFR)

Tubing for Fuel & Mine Research Lab (CIMFR)

Installation of 1300+ meters of 1/4” SS316L tubing for multiple gases including Nitrogen, Oxygen, Hydrogen, and Helium was completed using advanced PYPLOK® non-welded technology for a high-precision lab project at the CSIR-Central Institute for Mining and Fuel Research. The system ensured leak-proof performance, faster installation, and long-term reliability, with successful pressure testing up to 12 bar.

Binder Area Piping for Glass Melter Facility (Owens Corning)

Binder Area Piping for Glass Melter Facility (Owens Corning)

Owens Corning’s Mumbai facility faced tight timelines and a shortage of skilled welders during the construction of an 80,000-ton glass melter. To accelerate progress, they adopted the Pyplok® piping solution, proven in their USA operations for fast and reliable installation. Cenergy Offshore supplied 2000 Pyplok® fittings, along with tools and skilled technicians, enabling efficient installation across binder area and utility piping lines in stainless steel and carbon steel, ranging from 1/2” to 2” NPS.

Hydraulic Piping for Granulator in JSPL Sinter Plant

Hydraulic Piping for Granulator in JSPL Sinter Plant

Jindal Steel & Power (JSPL) expanded its Angul plant with a state-of-the-art Sinter Plant built by Primetals, Austria. To ensure high-performance hydraulic systems, Tube-Mac non-welded piping technology was selected for the granulator hardline. The pre-fabricated piping system was manufactured in Austria and installed in Odisha under expert supervision. Designed for 315 bar pressure and spanning 350 meters, the system enabled faster installation, reduced welding dependency, and improved reliability. This project highlights advanced piping engineering and efficient manpower execution in India’s steel industry, contributing to the plant’s successful commissioning and ongoing operations.

Drill Hydraulics Piping for GTRV (Fugro Voyager)

Drill Hydraulics Piping for GTRV (Fugro Voyager)

Fugro N.V.’s geotechnical research vessel at TEBMA Shipyards, Udupi, featured advanced non-welded hydraulic piping by TMI and Cenergy Offshore. Using Pyplok® and flare flange systems, the project ensured precision, cleanliness, and reliability. Successfully installed, flushed, and pressure tested, the system was completed in record time, earning repeat orders and client appreciation.

Send Enquiry

Kindly provide your details and project requirements, and our team will promptly get in touch with you to address your needs. We look forward to assisting you!