Projects - Cenergy Offshore

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Projects

Cenergy Offshore has successfully delivered projects across a wide range of industries, demonstrating versatility, precision, and engineering excellence. Our experience spans automotive testing facilities, shipbuilding, fire suppression systems, refineries, offshore installations, and large-scale industrial, steel, and mining operations. Each project reflects our commitment to quality, safety, and innovative solutions tailored to meet complex client requirements.

Automotive

Hardline for Material Fatigue Lab

Hardline for Material Fatigue Lab

Cenergy Offshore delivered a complete hydraulic piping solution for ARAI’s Material Fatigue Lab, covering design, supply, installation, and flushing. Pre-fabricated piping from Canada was assembled using advanced flange systems. The system was installed, flushed to required NAS cleanliness standards, pressure tested, and successfully commissioned, showcasing reliability, precision engineering, and proven non-welded piping expertise.

Hardline for Ashok Leyland Component Test Lab

Hardline for Ashok Leyland Component Test Lab

Hardline installation in Component Test Lab of Ashok Leyland Technical Centre, Chennai. It was done in 2 phases with a total of piping length of around 2 kilometers.

Hardline for Vehicle Simulation Lab

Hardline for Vehicle Simulation Lab

A Hydraulic Piping / Hardline turnkey project at Maruti Suzuki R&D facility in Rohtak, Haryana. Around 500 metre of piping to connect the 4 Poster and 2 Poster Vehicle Simulation Labs.

Hardline for 8 Poster Lab

Hardline for 8 Poster Lab

After successfully executing the hydraulic piping/hardline for the New Component Test Lab Bay 1 and Bay 2, Ashok Leyland had a requirement of replacing the existing hardline of their 6 Poster Lab and converting it to an 8 Poster Lab.

Fire Suppression

Piping for Water Mist System in Dwarka Expressway

Piping for Water Mist System in Dwarka Expressway

PYPLOK® fittings enabled rapid installation of a high-pressure fire suppression system in the Dwarka Expressway Tunnel. J Kumar Infraprojects Limited along with Cenergy Offshore completed 20 km of stainless steel tubing in under 8 weeks, improving safety, reducing welding risks, and accelerating infrastructure delivery for 40,000 daily commuters.

Shipbuilding

Drill Hydraulics Piping for GTRV (Fugro Voyager)

Drill Hydraulics Piping for GTRV (Fugro Voyager)

Fugro N.V.’s geotechnical research vessel at TEBMA Shipyards, Udupi, featured advanced non-welded hydraulic piping by TMI and Cenergy Offshore. Using Pyplok® and flare flange systems, the project ensured precision, cleanliness, and reliability. Successfully installed, flushed, and pressure tested, the system was completed in record time, earning repeat orders and client appreciation.

Steel & Mining

Hydraulic Piping for Filter Press (FL Smidth)

Hydraulic Piping for Filter Press (FL Smidth)

Fabrication of hydraulic piping for four filter press systems, including flaring, bending, pressure testing, and flushing. Using non-welded 37° flare flange technology, the project handled up to 315 bar pressure across 350 meters of piping. Fabrication and testing were completed in-house in Haryana, ensuring high quality, reliability, and timely delivery for industrial hydraulic piping systems.

Tubing for Fuel & Mine Research Lab (CIMFR)

Tubing for Fuel & Mine Research Lab (CIMFR)

Installation of 1300+ meters of 1/4” SS316L tubing for multiple gases including Nitrogen, Oxygen, Hydrogen, and Helium was completed using advanced PYPLOK® non-welded technology for a high-precision lab project at the CSIR-Central Institute for Mining and Fuel Research. The system ensured leak-proof performance, faster installation, and long-term reliability, with successful pressure testing up to 12 bar.

Hydraulic Piping for Granulator in JSPL Sinter Plant

Hydraulic Piping for Granulator in JSPL Sinter Plant

Jindal Steel & Power (JSPL) expanded its Angul plant with a state-of-the-art Sinter Plant built by Primetals, Austria. To ensure high-performance hydraulic systems, Tube-Mac non-welded piping technology was selected for the granulator hardline. The pre-fabricated piping system was manufactured in Austria and installed in Odisha under expert supervision. Designed for 315 bar pressure and spanning 350 meters, the system enabled faster installation, reduced welding dependency, and improved reliability. This project highlights advanced piping engineering and efficient manpower execution in India’s steel industry, contributing to the plant’s successful commissioning and ongoing operations.

Industrial

Binder Area Piping for Glass Melter Facility (Owens Corning)

Binder Area Piping for Glass Melter Facility (Owens Corning)

Owens Corning’s Mumbai facility faced tight timelines and a shortage of skilled welders during the construction of an 80,000-ton glass melter. To accelerate progress, they adopted the Pyplok® piping solution, proven in their USA operations for fast and reliable installation. Cenergy Offshore supplied 2000 Pyplok® fittings, along with tools and skilled technicians, enabling efficient installation across binder area and utility piping lines in stainless steel and carbon steel, ranging from 1/2” to 2” NPS.